I'm still using fontstudio too and I have one problem with it. The window is bigger than the height of my screen so I don't see the bottom-most buttons. This is caused because I use large fonts and a not-so-big resolution. Could you make add scrollbars to the form to make the bottom reachable, even if the window is smaller?

You could also make Fontstudio opensource and I will do it myself. It's an awesome program and I'm very sure there are more pascal programmers who want to add/improve something.

Thanks!